Konstruktion | Berechnung | Fertigung
 
Karl Wrede Stahl- und Maschinenbau GmbH

Maschinenliste – ENGL –

Machinery

We are able to offer our wide range of services thanks to our modern machinery. This includes not only contract manufacturing in the areas of welded assemblies weighing up to 25 tons (with and without mechanical processing), but much more: large-part machining, steel construction, sheet metal processing, and mechanical manufacturing.

Our large machine park is our unique selling point in Schleswig-Holstein. Do you have any questions? Then please feel free to contact us.

Mechanical machining - our production possibilities

Cubic manufacture

ANAYAK HVM 12000

CNC moving column milling machine
fixed bench: 13,000 x 3,000 mm
travel:
x/y/z: 11,300/2,000/2,400 mm
max. table load: 10 t/m²
max. component weight: 25 t

SORALUCE FL 5000 mit Karusselldrehfunktion

SORALUCE FL 5000

CNC moving column milling machine with carousel turning function
travel: 
x/y/z: 5,000/2,200/1,300 mm
0,001° freely indexing milling head
fixed bench: 6,000 x 2,000 mm
rotary table:
1,750 x 1,750 mm with 250 min-1
max. table load: 8,000 kg

UNION KC 130/1 - CNC-Tischbohrwerk mit Palettenwechsler

UNION KC 130/1

CNC bench drilling machine with pallet changer
travel:
x/y/z/w: 3,200/2,500/1,500/800 mm
max. table load: 8,000 kg

DOOSAN VCF 850 LSR

Vertical 5-axis machining centre with an integrated rotary table
travel:
x/y/z: 3,000/850/800 mm
max. table load: 3,500 kg

UNION TC 110 - CNC-Tischbohrwerk mit Palettenwechsler

UNION TC 110

CNC bench drilling machine with pallet changer
travel:
x/y/z/w: 1,500/2,000/1,600/550 mm
max. table load: 4,000 kg

DMG DMU 100 duoBLOCK

5-axis machining centre
travel:
x/y/z: 1,000/1,000/1,000 mm
max. table load: 2,000 kg

DOOSAN DNM 5700

DOOSAN DNM 5700

CNC machining center
travel:
x/y/z: 1,050/570/510 mm
max. table load: 1,000 kg

HAAS VF 8/50

CNC machining center
IKZ, gearbox
travel:
x/y/z: 1,626/1,016/762 mm
max. table load: 1,814 kg

Konsolfräsmaschine Kiheung Point-U6

KIHEUNG POINT-U6

CNC console milling machine
travel:
x/y/z: 1,600/710/700 mm
max. table load: 3,000 kg

Deckel FP 4

DECKEL FP 4

Universal milling machine
travel:
x/y/z: 500/400/400 mm
max. table load: 400 kg

Deckel FP 1

DECKEL FP 1

Universal milling machine
travel:
x/y/z: 300/150/340 mm
max. table load: 200 kg

Rotative manufacture

Karusselldrehmaschine Schiess KZ 400-500

SCHIESS KZ 400-450

Vertical turret lathe
surface plate diameter:
4,000 mm
max. swing diameter:
4,500 mm
max. surface plate load: 16 t
max. turning height: 2,350 mm

DOOSAN PUMA 700LM CNC-Dreh- und Fräszentrum

DOOSAN PUMA 700LM

CNC turning and milling centre
torque: 45 kW, 5,419 Nm
max. turning Ø: 900 mm
max. turning length: 3,200 mm
driven tools BMT85P

KREWEMA HFDM ZS 475 x 3000/FA

CNC-lathe
max. swing Ø in the recess: 1,600 mm
max. turning Ø over bed: 935 mm
max. turning Ø over cross slide:
620 mm
max. turning length: 2,185 mm
max. turning length with extended bed:
3,385 mm

SPINNER TC 800-85-SMCY CNC-Drehmaschine

SPINNER TC 800-85-SMCY

CNC lathe
swing/turning Ø: 800/500 mm
max. turning length: 900 mm
driven tools VDI 50, y-axis, counter spindle

SPINNER TC 800-110-MCY CNC-Drehmaschine

SPINNER TC 800-110-MCY

CNC lathe
swing/turning Ø: 800/500 mm
max. turning length: 900 mm
driven tools VDI 50, y-axis

SPINNER TC 400-52-MC CNC-Drehmaschine

SPINNER TC 400-52-MC

CNC lathe
swing/turning Ø: 400/280 mm
max. turning length: 500 mm
driven tools VDI 30

RAVENSBURG P28

Heavy duty lathe
swing Ø: over support 2,800 mm / in pit 5,500 mm
max. turning length: 7,000 mm

EMCO EMCOMAT 14d

For our training:
Conventional lathe
max. swing/turning diameter: 280/170 mm
surface plate Ø: 650 mm
Infinitely variable speed up to 4,000 rpm

CAM

InventorCAM

Integrated best-in-class
CAM system for efficient and profitable CNC programming in Autodesk Inventor

Universal

DONAU DANUMERIC 440

CNC high-speed radial drilling machine with three work stations: work table, swivel table, and base plate

Clamping surface: 1,800 x 600 mm
Drilling capacity E335/St 60: 40 mm/M36
Cantilever travel: 1,050 mm
Column stroke (W axis): 410 mm
Quill stroke (Z axis): 200 mm

EZ Set Typ PK6C2

EZ Set Typ PK6C2

two tool presetting devices

Other machine tools in the field of mechanical manufacturing

  • VDF Wohlenberg V1000 lead and draw spindle lathe – Swing over bed: 1,000 mm, center distance: 5,000 mm
  • VDF Boehringer V800 II lead and draw spindle lathe – Swing over bed: 1,000 mm, center distance: 2,000 mm
  • Lead and draw spindle lathe VDF Boehringer V800 – Swing over bed: 800 mm, center distance: 3,000 mm
  • Lead and draw spindle lathe VDF Boehringer E560 – Swing over bed: 560 mm, center distance: 1,500 mm
  • Lead and draw spindle lathe VDF Boehringer D530 – Swing over bed: 530 mm, center distance: 2,500 mm
  • Radial drilling machine ELHA R 40
  • Grooving machine Stuhlmann POLYMAT 50 and POLYMAT 100 – Groove width: 3-100 mm, grooving length: 600 mm, ± 8°
  • 2-column CNC band saw Kaltenbach KB 700NA – Cutting range: up to Ø 700 mm
  • Kaltenbach KBR 350 2-column CNC band sawing machine – Cutting range: up to Ø 350 mm
  • SABI PBS 250A 2-column CNC band sawing machine – Cutting range: up to Ø 250 mm

Sheet metal working and steel constructions - our production possibilities

Abkantpresse TRUMPF TruBend 5230

TRUMPF TruBend 5230

CNC press brake
230 t x 3,100 mm
with laser angle measurement, bending air
TecZone Bend offline programming

PRIMA POWER Zaphiro

Laser cutting machine
operation are:
x/y/z: 3,048/1,524/150 mm
CO² laser with 4 kW
sheet thickness from 0.5 to 25 mm

DURMA CNC Synchro AD-S 60.600

CNC press brake
600 t x 6,000 mm

ERMAK SPEED-BEND 3.400

CNC press brake
400 t x 3,000 mm

MEBAeco410 DGA-2300 CNC-Bandsägeautomat

MEBAeco410 DGA-2300

CNC automatic band saw
Cutting range: 410 x 700 mm
Cutting angle: 30°-135°

DURMA CNC VS 6013

CNC plate shear
13 mm sheet thickness x 6,000 mm cutting width

FACCIN HAV 3145

3-roll bending roll machine
roll bending capacity:
3,050 mm x 45/35 mm (4xD/1,5xD)
pre-bending capacity: 30 mm

AK-bend-AHS-Walzen Rundbiegemaschine

AK-BEND AHS 2010

4-roll bending roll machine roll bending capacity: 2,100 mm x 13
pre-bending capacity: 10 mm

 

FASTI 108-10-6

3-roll bending machine
Bending capacity: 1,020 x 6 mm

AK-Bend APK 81 Profilbiegemaschine
AK-BEND APK 81

Profile bending machine

Shaft diameter: 80 mm
Roller diameter: 245 mm

AK-BEND APK 40 Profilbiegemaschine
AK-BEND APK 40

Profile bending machine

Shaft diameter: 40 mm
Roller diameter: 175 mm

KASTO UNITOWER C 1.2 Blechlagersystem
KASTO UNITOWER C 1.2

Automated sheet metal storage system with 40 storage compartments

KISTLER BR 10000

Container rotating device

Load capacity: 10,000 kg

BOSCHERT K30-120 Winkelverstellbare Auslinkmaschine

BOSCHERT K30-120

Angle-adjustable notching machine

MIG/MAG pulse welding power sources

18 MIG/MAG multiprocess pulse welding machines up to 500A

EWM Tetrix 300 AC/DC
Inverter TIG welding power sources

11 inverter TIG welding power sources up to 350A

Siegmund
welding tables

18 Siegmund welding and clamping tables, System 28

Other machine tools in the field of sheet metal processing and steel construction

  • 3-roll bending machine AK-BEND AS 90-10/8.0
  • Swivel bending machine GÖTENEDS 2,500 mm
  • Guillotine shears WILA HS 255-4
  • Punching and nibbling machine TRUMPF TAS 64
  • EISELE VMS-I-S-PV circular saw 
  • EISELE VMS-II-S-PV circular saw
  • EISELE VMS 2000/3 PV circular saw
  • Combined profile steel shears PEDDINGHAUS 210 Super 13, 60 t
  • Hydraulic hole punch PEDDINGHAUS Hydraulic 500, 50 t
  • Pipe saw GF Orbitalum RA 41 Plus
  • Various GRIT belt grinders, GRIT polishing machine, pipe deburrer
  • Electrode holder and electrode preheating oven
  • NORMFINISH injector blasting cabinet
  • NORMFINISH glass bead blasting cabinet

Quality assurance

Koordinatenmessgerät
Keyence® WM-6225

Mobile use with a measuring
and scanning range of up to 25 m
Accuracy:
Tactile probe 0.028 mm
3D laser scanner 0.05 mm

FARO-Messarm FARO Edge

FARO-Messarm FARO® Edge

Mobilr 7-axis romer arm
measuring volume: 3,7 m
singular point accuracy: 0.064 mm

Garant HC1

Digital 2D height measuring tool

Our little everday helpers

Bambu Lab X1-C

3D printer with AMS 2 Pro

Printable object size 256 x 256 x 256 mm

OMTECH Turbo 646

CO2 laser engraving machine & cutter

60 W laser power
Working area 600 x 400 mm